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How Often Should My Industrial Generator Have Maintenance? Apr 14, 2023

Cummins Diesel Generator

 

Industrial generators are powerful machines that are designed to provide reliable and consistent power for a wide range of applications. To ensure that your generator runs smoothly and efficiently, it is important to perform regular maintenance. But how often should you have your industrial generator maintained? In this article, we'll explore the recommended maintenance schedule for industrial generators.

 

Check the oil level: Checking the oil level should be done on a daily basis. Running an engine with low oil can cause severe damage to the engine, so make sure to check the oil level daily and add oil as needed. It is important to use the correct type of oil that is recommended by the manufacturer.

 

Change the oil: Changing the oil in your industrial generator is typically recommended every 100-200 hours of operation or every 6 months, whichever comes first. The frequency of oil changes can vary depending on the type of generator, its usage and environmental factors. Regular oil changes can help keep your engine running smoothly and prolong its lifespan.

 

Replace the air filter: The air filter should be inspected every 100-200 hours of operation and replaced as needed. A dirty air filter can reduce engine performance, cause the generator to use more fuel, and increase the risk of engine damage.

 

Check the coolant level: The coolant level should be checked every 500 hours of operation or every 12 months, whichever comes first. The coolant helps regulate the engine temperature and prevent overheating. Running the engine without sufficient coolant can cause serious damage.

 

Inspect the fuel system: The fuel system should be inspected every 500 hours of operation. Check for fuel leaks, proper fuel flow, and replace the fuel filter as needed.

 

Perform load bank testing: Load bank testing is recommended every 12-18 months. This test evaluates the performance of the generator under full load conditions and ensures that it is capable of handling the required load. This test can also help identify potential issues before they become major problems.

 

Schedule regular professional maintenance: In addition to the regular maintenance tasks that can be done in-house, it is recommended to schedule regular professional maintenance with a certified generator technician. A professional technician can perform more in-depth inspections and maintenance tasks to ensure that your generator is in top working condition.

 

In summary, regular maintenance is crucial to ensuring the reliable and efficient operation of your industrial generator. By following the recommended maintenance schedule, you can help extend the lifespan of your generator, prevent breakdowns and costly repairs, and ensure that it is always ready to provide power when you need it.

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